TM 9-2350-261-34REPAIRc.molding material parts.WARNINGWelding on plastic moldingmaterial producestoxicfumes and can poison you.d.Do not weld on plasticLarge dents may be removed by pushingfrom either side, as required. Removal offoam for access is permissible. Replacefoam, see foam repair below.Repaint repaired areas of sheet metal.Restencil warning on rear trim vaneflotation pod, if damaged. SeeTM 43-0139 for paint requirements.5. Repair polyurethane foam as follows:4. Repair sheet metal as follows:a.b.Small dents, scrapes, and punctures maya.be repaired by filling defect with metaldent filler using instructions supplied withfiller. Sand smooth when dry.b.Cracks and holes may be repaired as fol-lows: Drill a 0.187 inch (5 mm) hole atend of all cracks, if possible. Make apatch from 0.125 (3 mm) inch thick alu-minum sheet. Patch should extend beyondthe damaged area by at least 0.75 inch(19 mm) in all directions. Secure patchwith rivets. Rivet holes should beapproximately 1 inch (25 mm) apart, andbe of appropriate size for either 0.094 inch(2 mm) or 0.125 inch (3 mm) diameterrivets. Patches shall not extend over morethan 10% of the surface area of the pod.When required, remove foam in area to berepaired with knife, chisel, saw, or similartool.Place pods on a flat surface and clamp toprevent bulging sheet metal. Fill voidswith plastic molding material (foam). Trimoff excess foam after it has cured. Foamthat has expanded from heat and ageshould be trimmed off with saw or knifeor replaced as required. Repaired orreplaced foam should be flush within 0.06inch (1. 5 mm) of edge of sheet metalshell.FOLLOW-THROUGH STEPS 1. Install trim vane or hull side flotation podson carrier (see your –20).END OF TASK8-24
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