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Page Title: 15-34. LOWER REAR DOOR REPAIR.
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TM 9-2350-287-20-2 15-34.  LOWER REAR DOOR REPAIR. This Task Covers: a.   Removal b.   Disassembly c.   Cleaning and Inspection d.   Assembly e.   Installation Initial Setup: Tools/Test Equipment: Sealing compound (Item 58, Appendix D) General mechanic's tool kit (Item 24, Cotter pin (Item 24, Appendix H) Appendix I) Lockwasher (2) (Item 196, Appendix H) Materials/Parts: Equipment Conditions: Adhesive, sealant, silicon RTV (Item 6, Vehicle parked on level ground (refer Appendix D) to TM 9-2350-287-10). Adhesive, rubber (Item 5, Appendix D) Lower rear door opened and secured Dry-cleaning solvent (Item 28, Appendix D) (refer to TM 9-2350-287-10). Rag (Item 56, Appendix D) a. REMOVAL 1. Remove cotter pin (8) and slotted nut (9) from outer door handle (16).  Discard cotter pin. 2. Remove inner door handle (6) and washer (7) from outer door handle (16). 3. Remove outer door handle (16) and sleeve bearing (17) from lower rear door (15). 4. Remove upper and bottom seals (5 and 10)  from lower rear door (15). WARNING Dry-cleaning   solvent   P-D-680   is   toxic   and   flammable.      Always   wear   protective goggles and gloves, and use only in a well-ventilated area.  Avoid contact with skin, eyes, and clothing, and DO NOT breathe vapors.  DO NOT use near open flame or excessive heat. 5.   Clean channels in lower rear door (15) with dry-cleaning solvent and rags to remove any seal or adhesive residue. 6. Scrape sealant from lower rear door (15), and clean residue away with dry-cleaning solvent and rags. 7. Remove two screws (4) and lockwashers (3), lower rear door handle striker (2), and shims (1) from hull.  Discard lockwashers. b. DISASSEMBLY 1. Unscrew knob (11) from plunger housing (12). 2. Loosen ball plunger (13), and remove plunger (14) from plunger housing (12). Change 1  15-84

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